Few things capture the spirit of motorcycle customization like a well-wrapped exhaust. It’s functional, it’s stylish, and, yes, it even offers a hint of mystery. But wrapping an exhaust isn’t just about the aesthetics.
It’s a practical upgrade with real benefits for performance and comfort. If you’re ready to dive into the world of heat-resistant tape, then follow along to learn why you might want to wrap your exhaust, what tools and materials you’ll need, and, finally, how to do it yourself.
Why Wrap Your Motorcycle Exhaust?
Motorcycle exhaust wrap serves a variety of purposes, both functional and visual. Here’s why you might want to take on this rewarding project.
Heat Management
One of the primary reasons for wrapping an exhaust is to control heat. Exhaust wrap retains heat within the pipes, allowing exhaust gases to exit faster. This reduces the amount of heat that reaches parts of the motorcycle—especially your legs. The wrap acts as insulation, making the ride more comfortable and protecting sensitive components near the exhaust.
Performance Boost
There’s a bit of science behind that rugged-looking wrap. By retaining heat inside the pipes, the exhaust gases flow faster, which can enhance engine efficiency. While the power boost might not be earth-shattering, you may feel a subtle improvement in throttle response and smoother performance.
Aesthetics
Wrapping an exhaust brings a new edge to a bike’s appearance, lending it an aggressive, custom look. With the right wrap color—black, titanium, or even tan—you can transform your bike’s personality in an afternoon.
What You Will Need
Before you start, gather all necessary tools, gear, and materials to keep the process smooth. Here’s what you’ll need for a successful wrap job:
- Exhaust Wrap: Available in various colors and materials, exhaust wraps are generally made from fiberglass or titanium fibers. Fiberglass is more affordable, but titanium is known for its durability and heat resistance.
- Heat-Resistant Gloves: Some heat-resistant gloves are essential for handling the wrap, especially when using fiberglass materials, which can irritate the skin.
- Stainless Steel Zip Ties or Clamps: Used to secure the ends of the wrap, stainless steel zip ties or clamps are a must-have. Stainless steel zip ties are preferred for their durability under heat and their sleek look.
- Bucket of Water: Soaking the wrap before application makes it easier to handle, stretch, and secure around the pipes, so you’ll need a bucket.
- Scissors or Utility Knife: You’ll need some scissors for cutting the wrap to the right length.
- Safety Glasses and Dust Mask: Wrapping can create fine particles, particularly from fiberglass wraps, which can irritate the skin, eyes, and lungs. Protect your eyes with glasses and wear a mask.
How to Wrap a Motorcycle Exhaust
Ready to roll up your sleeves? Here’s a step-by-step guide to wrapping your exhaust like a pro.
1. Prepare Your Workspace
Choose a well-ventilated area where you can safely remove and work on your exhaust. Ensure your bike is cool to the touch, as you don’t want to be dealing with any residual heat in the pipes.
2. Remove the Exhaust
While it’s possible to wrap an exhaust on the bike, it’s much easier if you can remove it first. Loosen the clamps and any bolts that hold the pipes in place. Once removed, place the pipes on a stable workbench.
3. Soak the Wrap
Take the exhaust wrap and soak it in a bucket of water. This softens the material, making it easier to work with. A wet wrap will also reduce any dust from fiberglass wraps, protecting your skin and lungs.
4. Start Wrapping
Begin wrapping at the end of the pipe closest to the engine. Secure the starting edge with a stainless steel zip tie or clamp, and then start wrapping the material around the pipe, overlapping each layer by about ¼ inch. The overlap provides a seamless look and ensures the entire pipe is insulated.
5. Keep It Tight
As you wrap, keep tension on the material to avoid any slack. You want a snug fit, without wrinkles or bubbles. Pull tightly as you go, and don’t be afraid to backtrack if you notice any unevenness in your layers.
6. Secure the End
When you reach the other end of the pipe, secure it with another stainless steel zip tie or clamp. For longer pipes, you may need to use additional ties at intervals to ensure the wrap stays in place over time.
7. Trim Excess Wrap
Using a utility knife or scissors, carefully trim any excess material. Make sure the wrap is flush with the zip ties or clamps for a clean, professional look.
8. Reinstall the Exhaust
Now it’s time to mount the exhaust back onto the bike. Reattach the pipes carefully, ensuring all clamps and bolts are secured. Once mounted, run the bike for a few minutes to help the wrap settle into place.
Tips for a Long-Lasting Wrap
Keeping the wrap in good shape requires a bit of maintenance. Here are a few tips to ensure it stays tight and effective over time:
- Avoid Excessive Moisture: Water is fine during installation, but keeping the wrap dry afterward is essential. Moisture can accelerate wear, particularly with fiberglass wraps.
- Inspect Regularly: Check your wrap periodically for fraying or looseness, especially after long rides. Re-tighten any loose sections as necessary.
- Consider High-Temp Coating: Some riders opt to add a high-temperature silicone coating spray to enhance durability and waterproofing. It’s not essential but can be helpful for longevity.
Common Questions About Exhaust Wrapping
Will my exhaust wrap smoke the first time I run the bike?
Yes, it’s normal for the wrap to emit some smoke when you first heat it up. This smoke usually dissipates after a few rides as the wrap settles and cures to the pipes.
Does wrapping an exhaust increase the risk of rust?
Exhaust wrap can trap moisture against the pipes, potentially leading to rust. However, using a high-temp silicone spray on top of the wrap can mitigate this risk, as can avoiding exposure to wet or humid conditions whenever possible.
How long does exhaust wrap typically last?
With good care, exhaust wrap can last for several years, especially if you use a high-quality wrap like titanium. However, fiberglass wraps may need replacement more frequently, especially if exposed to moisture or extreme conditions.
Final Thoughts on Wrapping Your Motorcycle Exhaust
Wrapping an exhaust may seem intimidating, but with the right approach and materials, it’s an upgrade that nearly anyone can tackle.
It’s a blend of function and form—a way to manage heat, potentially improve performance, and add a fierce look to your ride. Whether you’re looking to keep the heat off your legs, give your bike a rough-and-ready aesthetic, or simply try a new project, exhaust wrapping is a skill worth mastering.
So grab your wrap, roll up those sleeves, and let the transformation begin. And if you’re looking for an exhaust wrap to install on your bike, check them out at Amazon or Revzilla.
